🛠️ Machine Description
Rail and Tracks
- Push the raw paper into place, light and flexible.
- The track is buried in the whole, the main frame is welded by 16 channels of steel, which is sturdy and durable.
- The upper cover steel plate is welded after installation on site.
- Hydraulic feeding paper trolley to load paper.
900 Preheater
- The surface of the rolls are polished and plated with chrome.
- Electrical motion adjust of the dimension of per-heater, and the range of adjustment: 60-270 degree.
- Per-heater rolls professional manufactured, consistent with national safety standards for pressure vessels.
- Pre-heater roller and paper guide roll are plated.
- Electrical motion adjust of the dimension of per-heater, suit for different paper and speed.
360S Single Facer
- Hydraulic type, paper guiding method adopts wind suction to keep the corrugated shape stable at high speed.
- The fan absorbs the corrugated paper in the 180 degree range of the middle corrugated roller through the vacuum box to form a negative pressure zone to complete the corrugated rolling.
- The width of the suction groove of the lower corrugated roller does not exceed 2.5mm, which can reduce the stripe marks of single-sided corrugated cardboard.
Apply Photo
- The transmission part adopts universal joint transmission to isolate the vibration source, which makes the transmission more stable.
- The gearbox adopts oil-immersion lubrication and closed gear transmission to reduce machine vibration.
- Adopt automatic cycle of glue supply, pneumatic gluing and reset, with buffer effect.
- The gluing area is adjusted electrically; gluing part operates independently when machine stops.
- The surface of the sizing roller is treated with special mesh engraving and chrome plating.
- The upper and lower corrugated rollers are made of high-quality alloy steel with hardness of HRC56-60 degrees.
1500H Hydraulic Mill Roll Stand
- Symmetry structure could install two bundles real paper at the same time.
- Adopt hydraulic drive for lifting, clamping, release and moving.
- Adopt pneumatic strain to adjust the real paper.
- Tension control by multipoint brake system.
Duplex Bridge
- Accurately sends single-sided corrugated cardboard to the next process via conveyor belt.
- Using suction tensioning device with 5.5KW high-pressure centrifugal frequency conversion fan.
- Equipped with two operating panels for adjustment in two places.
- Maintains a certain amount of board on the bridge to compensate for speed changes.
900T Triple Preheater
- Each roller surface is well whetted and chrome plated.
- Electrical motion adjust the dimension, range: 60-220°.
- Pre-heating roller made according to national container safety standards.
318D Duplex Glue Machine
- 4 pneumatic cylinders to control the paper roller; gap is electrically adjusted.
- Synchronous setting with Double facer machine paperboard.
- Amount of glue controlled by PLC and adjusted according to speed.
Double Facer
- Overall high-strength wide channel steel structure.
- 600mm steel hot plate with multiple reinforcing ribs.
- Heating section adopts dense roller structure for firm gluing.
Waste Paper Cutting Machine
- Quickly remove waste cardboard to improve efficiency.
- Adopt Spiral-inlaid steel serrated blade.
- Schneider and Omron brand electrical appliances.
Servo NC Slitter Scorer
- Stores 999 sets of orders; realize automatic order change in 2-3 seconds.
- Taiwan Yonghong PLC and TECO servo control system.
- Thin tungsten steel alloy blade with service life over 8 million meters.
250N Double NC cutter
- High tensile strength wall plate with watching windows.
- Auto-cycling lubricating for transmitting precision.
- Adopts A.C. Servo drive for quick and exact action.
250P Full-Automatic Stacking Machine
- Equipment for sorting, overlapping, conveying, and stacking cardboard.
- Three-section belt conveying for lower layer; four-segment for upper layer.
- Flexible adjustment of overlap based on production speed.
❓ Frequently Asked Questions
Q1: What is the maximum production speed of the 5-ply line?
A: The maximum mechanical speed of this production line is 250 meters per minute.
Q2: Which flute profiles can this machine produce?
A: It supports multiple flute profiles including A, B, C, and E flutes.
Q3: How does the NC Slitter Scorer handle order changes?
A: It can store up to 999 orders and perform automatic changes within 2-3 seconds without stopping the production line.
Q4: What are the precision specifications for the cutting unit?
A: The NC cutter offers a cutting length range of 500-9999mm with a high precision of ±1mm.
Q5: How is the corrugated paper stability maintained at high speeds?
A: The Single Facer utilizes a wind suction/vacuum box method to ensure the corrugated shape remains stable even during high-speed operation.
Q6: What is the estimated total length of the production line?
A: The entire production line spans approximately 95 meters in length.